Chemical & Process Industry
Centura22 helps chemical plants maintain safety, compliance, and efficiency in complex, multi-stage continuous processes.
Centura22 connects engineering, process, maintenance and laboratory data, so control stops being something a plant asserts and becomes something it can show. Permit and isolation status is visible rather than assumed. An inspection finding carries through to a closed action. The drawing an engineer works from matches the plant.
Personal injury rates will not tell you whether you are safe. A site can hold an excellent LTIFR and still lose containment - which is why process safety is measured separately. US Chemical Safety Board reporting shows accidental releases rising from 83 in 2021 to 133 in 2025.
The duty is unchanged by whichever rule text applies: identify the hazard, implement the control, and demonstrate the control was verified in practice rather than asserted in a register. That the isolation was authorized. That the inspection was completed. That the action closed.
Chemical plants often struggle with fragmented systems SCADA, spreadsheets, laboratory systems, maintenance platforms each operating in isolation.
CI programs generate actions that die between meetings; the failure is follow-through
Centura22 solutions:
FMS captures actions with owner, due date and closure evidence
Improvement claims collapse when the before-state is disputed
Centura22 solutions:
MES provides continuous throughput, yield and downtime records
Near-misses carry the same lessons at none of the cost, but only if they are captured and analyzed
Centura22 solutions:
FMS captures near-misses at the point they occur, making them available as data
Individual events get investigated; the pattern does not
Centura22 solutions:
ChatPlant AI surfaces recurring deviations and trends across site data
Trialling on live plant carries both production cost and process safety risk
Centura22 solutions:
VPP evaluates operating strategies and process changes on a digital twin
Release testing records what drives variance, then gets filed
Centura22 solutions:
LIMS ties results to batches so the data becomes analyzable
Consistent crew-to-crew differences on the same unit are free improvement
Centura22 solutions:
FMS standardizes procedures; VPP trains crews to the improved method
Regression once attention moves on is the common CI failure
Centura22 solutions:
MES and FMS keep the improved standard visible and monitored
Centura22 enables chemical plants to optimize complex processes, maintain safety and compliance, and improve production efficiency through connected digital solutions.
